Product Details


Spray & tack-dry panels in less than 7 minutes without handling.

Make handling wet panels a thing of the past.

 

9724 IR Tack-Dry Oven

The 9724 IR Tack-Dry Oven is designed to quickly and efficiently tack-dry LPISM-coated Printed Circuit Boards. The unit consists of three individually controlled long-wave infrared heater zones, a forced-air circulation system, and a conveyor to move the boards through the oven. This highly innovative technology, developed by Argus International, provides a breakthrough in significantly reducing the tack-dry time of LPISM-coated PCBs. While convection-only ovens rely on air to transfer heat, the 9724 directly heats the board with IR radiation and provides forced air circulation. This technique lowers the normal tack-dry time from 35-45 minutes to 3-4 minutes, that represents about a 1200% improvement in drying efficiency!

Key Benefits

Traditional convection ovens use electric coils to heat the air; the air moves around and heats the coating; eventually the coating heats the substrate. Once the substrate gets hot enough to not heat-sink the coating, the coating dries from the outside.
 
The Argus IR Tack-Dry Oven employs 5 to 8 micron IR emitters that directly transmit energy to the most dense material, in this case the PCB. Because the air and coating are between the emitter and the PCB, some residual heating occurs, but the bulk of the energy is absorbed by the PCB. This means that the coating predominantly dries from the inside; that is, the junction between the PCB and the coating, thus increasing the drying rate while reducing skin formation and solvent retention. Forced air circulation in the 9724 then rapidly removes the evaporated solvent from the PCB surface.
 
Most LPISM manufacturers can supply coating materials that function well in the 9724. Coates, Electra, Enthone, Lackwerke Peters, Technic, Shipley Ronal, Vantico and Taiyo all produce LPISMs that have processed well in our laboratory evaluations. Potential customers are welcome to view the IR Tack-Dry Oven in operation or to process sample boards in our Technical Service Laboratory.
 
The real benefit to acquiring the complete PC9000 LPISM Application System is that it allows the machines to be linked together so that LPISM application becomes a load-unload operation, without handling of wet boards. By placing equipment end to end, boards may be loaded at the entrance of the 9524B Spray Unit and removed at the exit of the 9724 Tack-Dry Oven just minutes later, fully coated and tack-dried.
 
With the PC9000 System, conveyor speeds of 4 feet per minute are realistic as are throughputs of up to 160 boards per hour for 18" x 24" samples.  This gives excellent production rates and provides economic benefits.

9524 and 9524B Spray Units

The 9524 (or 9524S) and 9524B (or 9524D) HVLP Spray Units utilize advanced spray technology to apply uniform LPISM coatings to Printed Circuit Boards. This is accomplished by sweeping the heated gun across the PCB at very high speeds as the PCB passes through the spray chamber on a continuously moving edge-contact conveyor. This provides an efficient, reliable system which minimizes over-spray and produces a continuous, conveyorized throughput of LPISM-coated boards.

The 9524S deploys one spray gun, while the 9524D deploys two spray guns for the single-pass coating of double-sided panels.

Key Benefits

Heated gun technology has improved the ability of HVLP systems to encapsulate traces, because the LPISM returns to room temperature and higher viscosity before it strikes the PCB. The heated gun also reduces LPISM usage by allowing thinner coatings to adequately cover higher circuit traces.
 
Typical spray operation will provide 140 to 150 square feet of a 1 mil thick dry coating per kilogram of LPISM; this easily equals or exceeds the efficiency and economy of other methods of application.
 
Simplicity of setup, speed of operation and uniformity of performance all favor the use of a single spray gun system. This system is not subject to multiple gun spacing, placement, adjustment and pattern problems that can all lead to inconsistent coating thickness.

LPI System Technical Details


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